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Category: 3D printing

A research collaboration and ensuing friendship between a trauma surgeon in Oregon and a handful of engineers in Florida has resulted in a new ventilator design that requires no electricity and could be a game-changer during the COVID-19 pandemic.

Albert Chi, who specializes in critical care and prosthetics, was keeping a close eye on COVID-19 during the early days. He immediately began working with his team at Oregon Health and Science University to develop a new, easy way to replicate ventilators that could be deployed anywhere. Specializing in trauma, Chi as a retired commander of the U.S. Navy Reserve and well versed in extreme conditions.

When Chi had a design, he called his friend and clinical-trial collaborator Albert Manero CEO and co-founder of Limbitless Solutions in Orlando, Florida.

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Researchers at Peking University, Southern University of Science and Technology and the University of Jinan in China have recently designed a ceramic-polymer composite that can be used to print complex 3D grid architectures. This composite, first presented in a paper published in Nano Energy, was found to exhibit a number of desirable properties, including high flexibility and a high electromechanical energy conversion rate.

Piezoelectric ceramic materials, such as Pb(Zr, Ti)O3 (PZT) typically have remarkable electromechanical energy conversion capabilities. However, most of these materials are inherently rigid, which makes them far from ideal for the fabrication of flexible electronics.

“Normally, are brittle, therefore, they are not suitable for integration into flexible electronics directly,” Shuxiang Dong, one of the researchers who carried out the study, told TechXplore. “We wanted to develop a 3D-printed, soft piezoelectric ceramic composite material that is a heat-curable polymer exhibiting mechanical flexibility and a large electromechanical voltage in response to environmental mechanical vibrations or force stimuli. Luckily, we made it, and our composite has great potential to be used for future soft sensors.”

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By more accurately printing complex geometric patterns, this new 3D printing method makes construction projects more efficient with less waste and faster time to market.

A new 3D printing method could revolutionize the way additive manufacturing is used to print materials on construction sites.

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Scientists typically use a method known as polymerase chain reaction (PCR), but it requires bulky and expensive equipment and considerable expertise to perform correctly. That means DNA samples collected in the field normally have to be sent to dedicated laboratories for testing, which makes it hard to detect diseases or harmful pathogens quickly.

A new testing system developed by researchers at the Army Medical University in China may help to fill that gap by allowing on-the-spot DNA tests in as quick as 80 minutes. According to the researchers, their test achieves 97 percent accuracy using simple 3D printed parts that attach to a standard smartphone and weigh less than 100 g rams (0.22 pounds).

At the heart of the system is an “i-chip” just four centimeters long that includes integrated sample preparation, DNA amplification, and signal detection modules. The various reagents required to carry out the test can be pre-loaded in the device, and the researchers showed that these could be kept for up to ten weeks at room temperature without loss of performance.

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It is now possible to use a cheap, lightweight and smartphone-powered DNA detector to identify DNA in blood, urine and other samples, on the spot.

At the moment, testing to identify DNA is usually done in laboratories using expensive, specialised equipment. To make this process faster and cheaper, Ming Chen at the Army Medical University in China and his colleagues developed a portable DNA detector made of 3D-printed parts that attach to a standard smartphone.

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It is now possible to use a cheap, lightweight and smartphone-powered DNA detector to identify DNA in blood, urine and other samples, on the spot.

At the moment, testing to identify DNA is done in laboratories using expensive, specialised equipment. To make this process faster and cheaper, Ming Chen at the Army Medical University in China and his colleagues developed a portable DNA detector made of 3D-printed parts that attach to a standard smartphone.

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An interesting cautionary note on the well-intentioned effort to supply personal protective equipment (PPE), such as masks, via 3D printing. I’ll confess that I have not thought through all the implications.

“One of the hospitals calls it ‘the garage PPE,’” said Sarah Boisvert, founder of 3D-printing school Fab Lab Hub, who works with hospitals to 3D-print materials. “This is a far more complicated problem than just making Christmas ornaments for your family.”

Lovett readily admits that he is not an expert. But he and others who want to help are stymied in part by a lack of clear government regulation around simple designs.

Most citizen manufacturers are producing face shields, simple transparent visors that cover the face and project doctors from airborne pathogens. So long as they stop droplets entering the mouth, nose, and eyes, manufacturers of face shields can essentially build whatever they want, up to a point. But if they get things wrong, they “can really do damage, not to mention waste time and energy and resources,” said Boisvert. Some popular designs are too flimsy to “withstand constant daily use,” said Lin, while others “sit too close to the face,” making them unsafe for doctors who wear glasses.

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The cost of the sanitiser would be Rs 800, and the Army can turn out 10 pieces a day.

The third innovation is a 3D-printed mask priced at Rs 1,200 apiece. Other products being devised include thermal scanners and anti-aerosalination boxes to keep doctors safe. The boxes are made up of transparent acrylic sheets and kept over patients to protect doctors and other healthcare workers from infection. Holes cut into the box help medical staff administer treatment to the patient without coming into direct contact.

The Army is just one of several sections across Indian society that are trying to chip in for the country’s battle against coronavirus, from scientists who have banded together to bust myths to IITians churning out cost-effective and innovative solutions to ease the burden on the healthcare framework.

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Video Friday is your weekly selection of awesome robotics videos, collected by your Automaton bloggers. We’ll also be posting a weekly calendar of upcoming robotics events for the next few months; here’s what we have so far (send us your events!):

Let us know if you have suggestions for next week, and enjoy today’s videos.

In 2017, a team of USC Viterbi researchers created ADAMMS (Agile Dexterous Autonomous Mobile Manipulation System), a robot designed to support repetitive human tasks, like transporting equipment or tending a 3D printer at 3 a.m. ADAMMS can perform specific actions like opening doors or picking up objects autonomously. These researchers, including postdoctoral researcher in the USC Viterbi Department of Aerospace and Mechanical Engineering Pradeep Rajendran, AME Ph.D student Shantanu Thakar, Department of Computer Science master’s student Hyojeong Kim and M.S. AME’18 Vivek Annem, envisioned a tool that could support humans remotely.

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Algae biofuel certainly faces an uphill battle these days, what with the global oil price crash and competition from electric vehicles. Nevertheless, there may be a glimmer of hope for algae biofuel fans, in the form of an ultra-fast 3D printer housed in a California laboratory. In an interesting sustainability twofer, the same machine might also spit out an assist for the world’s ailing coral reefs.

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