Is there anything 3D printers can’t do? A 54-year-old Spanish man, who had a cancerous tumor in his chest wall, was recently fitted with a 3D printed sternum and rib cage. While the first-of-its-kind implant seems like a Marvel Comics experiment with Adamantium, in reality, it was an ingenious, life saving medical solution that used lightweight yet sturdy, Titanium. The metal printing technique gave the surgeons at the Salamanca University Hospital in Spain the flexibility they needed to customize the complex and unique anatomy of their patient’s chest wall.
They brought in Anatomics, a Melbourne-based company that manufactures surgical products, to help create and print the implant. Based on the patient’s high-resolution CT scan data, the Australian team first created a 3D reconstruction of the patient’s chest wall and tumor so that the surgeons could plan with precision. Next, they used the 3D digital CAD file detailing the patient’s anatomy to build the customized implant, layer by layer, on Arcam’s $1.3 million electron beam metal printer.