Lithium-ion batteries are notorious for developing internal electrical shorts that can ignite a battery’s liquid electrolytes, leading to explosions and fires. Engineers at the University of Illinois have developed a solid polymer-based electrolyte that can self-heal after damage – and the material can also be recycled without the use of harsh chemicals or high temperatures.

The new study, which could help manufacturers produce recyclable, self-healing commercial batteries, is published in the Journal of the American Chemical Society.

As lithium-ion batteries go through multiple cycles of charge and discharge, they develop tiny, branchlike structures of solid lithium called dendrites, the researchers said. These structures reduce battery life, cause hotspots, and electrical shorts, and sometimes grow large enough to puncture the internal parts of the battery, causing explosive chemical reactions between the electrodes and electrolyte liquids.